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Process Biochemistry, Volume 37, Issue 11 , June 2002, Pages 1207-1213

Production of Image-mannitol by  heterofermentative lactic acid bacteria

Niklas von Weymarn, Mervi Hujanen and Matti Leisola

Laboratory of Bioprocess Engineering, Department of Chemical Engineering, Helsinki University of Technology, P.O. Box 6100, FIN-02015 HUT Helsinki, Finland

Received 18 September 2001;  revised 2 November 2001;  accepted 8 November 2001.  Available online 14 December 2001.

ABSTRACT

Eight heterofermentative lactic acid bacteria were compared as to their ability to convert Image-fructose to Image-mannitol. Four promising strains were identified and the effects of growth temperature, pH, and nitrogen flushing on mannitol production by these strains were studied in batch bioreactor cultivations. In contrast to earlier findings, a high growth temperature was observed to improve the yield of mannitol from fructose with Lactobacillus fermentum. When Lb. fermentum was grown at 25, 30, and 35 °C, yields of 86.4±0.8, 88.9±2.4, and 93.6±0.6 mol%, respectively, were achieved. In general, constant nitrogen gas flushing of the growth media was found to improve the mannitol yields, but not the volumetric mannitol productivities. Applying the most promising strain in a batch mannitol production experiment, high average and maximum volumetric mannitol productivities (7.6 and 16.0 g/l/h, respectively) were achieved.

Author Keywords: Lactic acid bacteria; Heterofermentative; Lactobacillus; Leuconostoc; Mannitol; Productivity

 

1. INTRODUCTION

Image-Mannitol is a six-carbon sugar alcohol, which is about half as sweet as sucrose. It is found in small quantities in most fruits and vegetables [1 and 2] and has various applications, e.g. in foods, pharmaceuticals, medicine, and chemistry. At present, mannitol is produced commercially by catalytic hydrogenation of fructose syrups or invert sugar with the co-production of another sugar alcohol, sorbitol. Typically, the hydrogenation of a 50/50–fructose/glucose mixture results in a 30/70 mixture of mannitol and sorbitol [3]. Besides the fact that mannitol is the by-product of the chemical process and thus can be liable to supply problems, it is also relatively difficult to separate from sorbitol. In contrast to most sugars and other sugar alcohols mannitol dissolves poorly in water (13% (w/w) at 14 °C) [4]. Cooling crystallization is therefore commonly used to separate mannitol from sorbitol and other components. However, according to Takemura et al. the yield of crystalline mannitol, in the chemical process, is still only approximately 17% (w/w) based on the initial sugar substrates [5].

In order to improve the total process yield of mannitol it would be advantageous to develop a process with mannitol as the main product and with no sorbitol formation. Some alternative processes based on the use of microbes have been suggested in the literature. Yeast, fungi, and lactic acid bacteria (LAB) especially, have proved to produce mannitol effectively without co-formation of sorbitol [6]. Among LAB only heterofermentative species are known to convert fructose into mannitol [3, 7 and 8]. Species belonging to the genera Leuconostoc, Oenococcus, and Lactobacillus particularly, have been reported to produce mannitol effectively. In addition to mannitol these microbes co-produce mainly lactic and acetic acid, carbon dioxide, and ethanol. These by-products are, however, easily separated from mannitol.

Several groups have studied the bioconversion of fructose into mannitol with growing cells, but only two groups report volumetric mannitol productivities over 5 g/l/h. Using a fed-batch cultivation protocol Soetaert et al. reached a volumetric productivity of about 6.3 g/l/h with L. pseudomesenteroides [9 and 10]. A similar productivity level (6.4 g/l/h) was earlier also achieved with an unidentified Lactobacillus species, named B001 [6]. Moreover, these groups report mannitol yields (mannitol produced from fructose consumed) of 94 and 96 mol%, respectively. Recently, Korakli et al. reported a 100% yield with a strain of Lb. sanfranciscensis [11]. However, this strain grew very slowly and the volumetric productivity in a fed-batch cultivation was only 0.5 g/l/h. Other species of heterofermentative LAB reported to be producers of mannitol include L. mesenteroides, O. oeni, Lb. brevis, Lb. buchneri, and Lb. fermentum [3, 12, 13 and 14].

Although several papers are available reporting mannitol production with LAB, only one focuses on the comparison of two different species. Yun and Kim cultivated two food-isolated LAB strains in shake flasks, and under optimal growth conditions they concluded that the more effective strain (Lactobacillus sp.) converted 86 mol% of fructose consumed into mannitol, whereas the other strain (Leuconostoc sp.) had a yield of only 65 mol% [15]. They also reported that from the variety of carbohydrate substrates tested, notable mannitol formation was detected only when either fructose or sucrose were used as the substrate.

In this paper, the production of mannitol by eight heterofermentative LAB was studied. A simplified production (SP) medium was developed and in batch cultivations the effects of temperature, pH, and nitrogen gas flushing on growth and mannitol production were examined. Results reported here enable a preliminary comparison of the behaviour of the studied microbes in bioreactor environments. Moreover, this study identifies two LAB strains with clearly better volumetric mannitol productivities in batch mode compared to prior studies and the strains used in them.

 

2. MATERIALS AND METHODS

2.1. Microorganisms and medium

The microbial strains used in this study, summarized in Table 1, were initially grown in a modified MRS growth medium containing 20 g/l fructose and 10 g/l glucose (pH 6.2). O. oeni grew poorly at pH 6.2 and was therefore cultured at an initial pH of 5.0. A SP medium was prepared from individual stock solutions. The following concentrations were used in the complete SP medium: tryptone (Pronadisa, Hispanlab S.A., Spain), 10 g/l; yeast extract (Difco, Becton Dickinson and Company, USA), 5 g/l; K2HPO4, 2 g/l; fructose, 20 g/l; glucose, 10 g/l; MgSO4, 0.2 g/l; FeCl3, 10 mg/l; CaCl2, 20 mg/l; MnSO4, 10 mg/l, and NaCl, 10 mg/l. The amounts of the variable components (Mg, Fe, Ca, Mn, and Na) were adapted from Dols et al. [16]. The final SP medium, used in 600-ml bioreactor cultivations is presented in Table 2. In the 2-l Lb. fermentum bioreactor cultivation, SP medium was used with modifications. The initial fructose, glucose, and yeast extract concentrations were increased to 100, 50, and 10 g/l, respectively.

 

 

Table 1. Microbial strains used in this study
 

 

Table 2. The simplified production (SP) medium used in the bioreactor cultivations (amounts in brackets were used in Lb. fermentum cultivations)
Full Size Table

 

2.2. Growth conditions

The initial comparison of strains and the development of the SP medium were conducted in a Bioscreen C analyzer (Labsystems Oy, Finland). A working volume of 400 small mu, Greekl was applied. The temperature was controlled at 30 °C and the optical density (600 nm) of the cell suspensions was measured automatically at 1-h interval. Samples for analysis of mannitol concentration were taken at an early stationary growth phase. Bioscreen experiments were carried out in quadruplicate, but due to the large number of possible samples a cell-free culture broth from four parallel cultures were combined and analysed by high performance liquid chromatography (HPLC).

Bioreactor cultivations were carried out in either a Biostat Q system (B. Braun Biotech International, Germany) with four 600-ml (working volume) culture vessels or a Biostat MD system with a 2-l (working volume) culture vessel. Both systems were equipped with automatic probes for the measurement of temperature, pH, and dissolved oxygen tension (DOT). In the Biostat Q system, magnetic bars and a magnetic drive unit were used for mixing. The agitation speed was 400 rpm. In the Biostat MD system, two disc impellers were used for mixing (200 rpm). During anaerobic experiments, the growth media were constantly flushed with nitrogen gas, whereas during semi-anaerobic experiments no gases were added to the bioreactors. The DOT probes were calibrated with nitrogen gas and air. The pH was controlled automatically by addition of 5 M NaOH or 2 M H2SO4. The 2-l Lb. fermentum production study was performed semi-anaerobically at 40 °C and pH 5.0.

All pre-cultures were grown in standard MRS (pH 6.2) (Pronadisa, Hispanlab, S.A., Spain). A 5% (v/v) inoculum of a 10-h culture (L. mesenteroides, L. pseudomesenteroides, Lb. brevis, and Lb. fermentum), a 20-h culture (Lb. sp. B001, Lb. sanfranciscensis, Lb. buchneri) or a 3-day-old culture (O. oeni) was used. All conditions were examined in two successive cultivations. These results are thus presented as mean values and standard deviations. The 2-l cultivation was inoculated 10% (v/v) with a 10-h culture.

2.3. Analytical methods

Cell growth was monitored by measuring the optical density at 600 nm (OD600) against water. The cell-free extracts were prepared as follows: cells at late exponential growth phase were harvested, washed twice in 50 mM phosphate buffer (pH 6.5) and resuspended in 4 ml of the same buffer. The suspension was sonicated in the presence of glass beads for 8×15 s with 30 s cooling on ice between the treatments. Cell debris was separated by centrifugation and supernatants were assayed immediately for NADH oxidase activity. NADH oxidase activity was assayed at 30 °C in 50 mM sodium phosphate buffer (pH 6.5) by following the oxidation of 0.13 mM NADH at 340 nm. Protein concentrations were measured by the Bradford method using the Bio-Rad Protein Assay (Bio-Rad Laboratories, USA).

Glucose, fructose, ethanol, and mannitol concentrations were measured with HPLC using an Aminex HPX-87C column (Bio-Rad Laboratories, USA) at 60 °C with Milli-Q water as the eluent. The flow rate of the eluent was controlled at 0.6 ml/min. The HPLC apparatus consisted of a Perkin–Elmer Series 200 Autosampler and LC Pump (Perkin–Elmer Corporation, USA), and a HP 1047A refractometer (Hewlett–Packard Company, Japan). Also a Deashing Micro-Guard pre-column (Bio-Rad Laboratories, USA) was used. Organic acids were analysed with an Aminex HPX-87H column as described earlier [17].

The maximum specific growth rates (small mu, Greekmax) were calculated with Microsoft Excel. A chart for the natural logarithm of optical density values versus time was drawn. The maximum specific growth rate is the steepest slope of a linear trendline (3–5 successive values) in the exponential growth phase.

 

3. RESULTS AND DISCUSSION

The presentation of the results is divided into three parts. In the first part, experiments conducted in small mu, Greekl-scale are presented, whereas the second part covers the results from the 600-ml bioreactor studies. In the third part, knowledge gathered in parts one and two was applied to perform a 2-l mannitol production experiment.

3.1. Bioscreen

3.1.1. Comparison of different mannitol producing LAB species

The results of culturing the strains in the modified MRS medium are presented in Table 3. L. mesenteroides (small mu, Greekmax=0.57/h), L. pseudomesenteroides (0.46/h), Lb. brevis (0.45/h), and Lb. fermentum (0.55/h) grew significantly faster than the other four species and as expected, they were also superior in volumetric mannitol productivity. With most strains tested a significant fraction of fructose consumed by the cells escaped probably into the phosphoketolase pathway and thus, into formation of excess lactic and acetic acid, ethanol, and carbon dioxide. However, in unison with Korakli et al. [11] we found that Lb. sanfranciscensis converted almost 100% fructose consumed into mannitol. Based on the productivities shown in Table 3, L. mesenteroides, L. pseudomesenteroides, Lb. brevis, and Lb. fermentum were chosen for the bioreactor studies.

 

Table 3. Mannitol production by heterofermentative LAB
Full Size Table
Column headings: r, the volumetric mannitol productivity; q, the specific mannitol productivity (here the volumetric productivity divided by the optical density); Y, the yield of mannitol produced from fructose consumed in the initial comparison experiments.

 

 

3.1.2. Development of a simplified production (SP) medium

In order to simplify the growth medium for production studies on a bioreactor scale a Bioscreen analyzer and the SP medium were used. The variable metal components (Mg, Fe, Ca, Mn, and Na) were omitted one at a time from a basic SP medium (tryptone, yeast extract, K2HPO4, and sugars). The results showed that only minor changes in maximum specific growth rates were seen, when the variable components were missing from the basic medium (data not shown). The volumetric mannitol productivities, however, were significantly affected by the removal of Mn2+ from the growth media of all four strains. In comparison to the respective values in the complete SP medium, the volumetric productivities of Lb. brevis, Lb. fermentum, L. mesenteroides and L. pseudomesenteroides in medium without Mn2+ decreased 6, 32, 9, and 17%, respectively. To a lesser degree also the removal of Mg2+ was found to decrease the volumetric mannitol productivities (2–4%). Furthermore, a significant decrease in volumetric mannitol productivity was only seen with Lb. brevis, when using the simple SP medium instead of the nutrient-rich MRS medium (32%). In an additional experiment the basic SP medium was supplemented with variable concentrations of Mg2+ and Mn2+. The results indicated that the volumetric mannitol productivity was improved even further when double amounts of both Mg2+ and Mn2+ were used in cultures of Lb. fermentum. Table 2 summarizes the composition of the SP medium used in the 600-ml bioreactor cultivations.

Manganese and magnesium ions are essential co-factors for enzymes in the primary sugar metabolism of LAB. Magnesium functions as a co-factor for fructokinase, phosphoketolase, and acetate kinase, whereas manganese functions as a co-factor for some enzymes in the pathway from glyceraldehyde-3-P to pyruvate and for lactate dehydrogenase. Clearly these metal ions play a central role in the production of reducing power (NAD(P)H) and ATP, and hence, are essential for many cellular functions and more importantly, for the transport and reduction of fructose. Mannitol dehydrogenase, on the other hand, does not require any metal ions.

 

3.2. Bioreactor cultivations

3.2.1. Effect of temperature and pH on growth and mannitol production

The maximum specific growth rates of all the four strains were clearly improved when the growth temperature was increased from 25 to 35 °C (Fig. 1). The growth temperature was also observed to have a strong influence on the volumetric mannitol productivity of the cells. The effect of growth temperature on productivity was particularly evident with Lb. fermentum, where a change from 25 to 35 °C brought about an approximately twofold increase in the volumetric mannitol productivity (1.00±0.02 to 2.03±0.04 g/l/h). Of the four strains tested, L. mesenteroides was least affected by changes in the growth temperature. In fact, increasing the growth temperature from 30 to 35 °C with L. mesenteroides resulted in a small decrease in volumetric productivity (1.97–1.94 g/l/h). The specific mannitol productivities (volumetric productivity divided by the optical density) were also clearly higher at 35 °C than at 25 °C. In cultivations with Lb. brevis, Lb. fermentum, L. mesenteroides, and L. pseudomesenteroides the specific mannitol productivities were improved from 0.18 to 0.22, 0.16 to 0.30, 0.37 to 0.50, and 0.34 to 0.45 g/l/h, respectively, when grown at 35 °C instead of 25 °C.

 

 
Enlarge Image

Fig. 1. Effect of temperature on maximum specific growth rate, volumetric mannitol productivity, and mannitol yield of four different LAB species. The standard deviations were found to be significantly smaller than the changes in the actual results and are therefore not shown in the figure. Columns: grey, maximum specific growth rates (1/h); white, volumetric mannitol productivities (g/l/h); dark, yields of mannitol produced from fructose consumed (mole/mole).

 

On the other hand, better mannitol yields were achieved with Lb. brevis, L. mesenteroides, and L. pseudomesenteroides, when the growth temperatures were lowered (Fig. 1). However, entirely opposite findings were made with Lb. fermentum, where a high growth temperature resulted in the best yield. When the temperature was controlled at 25 °C, the yield with Lb. fermentum was measured to be 86.4±0.8 mol%. Respectively, at 35 °C Lb. fermentum converted up to 93.6±0.6 mol% of the fructose consumed into mannitol.

The highest maximum specific growth rates were achieved when the pH was controlled at 5.5 (Fig. 2). Lower pH values (5.0 and 4.5) decreased the maximum specific growth rates of all four strains. The maximum specific growth rate of L. mesenteroides was especially affected by a low pH. The maximum specific growth rate of this strain, at pH 4.5, was only approximately half of its respective value at pH 5.5. A high pH value improved volumetric mannitol productivities, whereas better mannitol yields were observed at low pH values. The effect of pH on the specific mannitol productivities was found to be small (data not shown).

 


Enlarge Image

Fig. 2. Effect of pH on maximum specific growth rate, volumetric mannitol productivity, and mannitol yield of four different LAB species. The standard deviations were found to be significantly smaller than the changes in the actual results and are therefore not shown in the figure. Columns: grey, maximum specific growth rates (1/h); white, volumetric mannitol productivities (g/l/h); dark, yields of mannitol produced from fructose consumed (mole/mole).

 

Earlier Soetaert [9] observed in studies done with L. pseudomesenteroides that decreasing the growth temperature and the pH result in more efficient conversion of fructose into mannitol, i.e. a better yield. On the other hand, he also observed that a low temperature and a low pH lead to decreased volumetric mannitol productivities. Similar observations are reported here. For example, in cultivations with Lb. fermentum a change in growth temperature from 35 to 25 °C resulted in a 50% decrease in volumetric mannitol productivity. However, the study also revealed that this behaviour cannot be generalized to all heterofermentative LAB and all temperature ranges. With L. mesenteroides a change from 35 to 30 °C resulted in a small improvement of volumetric mannitol productivity. Even more divergent to earlier findings is the observation made with Lb. fermentum, where high temperatures resulted, in addition to increased productivities, also in better mannitol yields.

3.2.2. Effect of nitrogen gas flushing on growth and mannitol production

The growth of all four strains was considerably more rapid under semi-anaerobic conditions (i.e. no gassing of the growth media) than under strict anaerobic conditions (i.e. constant nitrogen flushing of the growth media). When compared in maximum specific growth rates, Lb. brevis was found to be least affected (up approximately 6%) by the change of anaerobic to semi-anaerobic conditions, whereas the maximum specific growth rates of the other three strains were increased in the range of 15–19%. The volumetric mannitol productivity of Lb. fermentum increased from 1.33±0.02 to 1.65±0.06 g/l/h, when the cells were grown under semi-anaerobic conditions rather than under anaerobic conditions. A more subtle increase was obtained with the other strains, where the volumetric mannitol productivities of Lb. brevis, L. mesenteroides, and L. pseudomesenteroides were improved with 0.9, 2.9, and 3.7%, respectively. The differences in specific mannitol productivities observed under anaerobic and semi-anaerobic conditions were very small (data not shown). On the other hand, the yield of mannitol from fructose was higher under anaerobic conditions with three of the strains (Lb. brevis, Lb. fermentum, and L. mesenteroides). The respective behaviour of L. pseudomesenteroides did, however, deviate from the former pattern. Under anaerobic conditions the mannitol yield of L. pseudomesenteroides was 73.8±0.1 mol%, whereas under semi-anaerobic conditions it was up to 77.1±1.7 mol%.

Hence, nitrogen gas flushing of the growth media seems to be ineffective as a way to assure high volumetric or specific mannitol productivities. In fact, clear enhancement in volumetric productivities was seen with all four strains, when grown under semi-anaerobic conditions rather than under strict anaerobic conditions. The most significant change was again seen with Lb. fermentum, where an almost 25% increase in volumetric mannitol productivity was obtained under semi-anaerobic conditions. This observation is naturally at least partly a direct correlation with the improved growth rate of this strain under semi-anaerobic conditions compared to the respective rate under anaerobic conditions. Although the yield of mannitol from fructose was higher in cultivations with constant nitrogen gas flushing (exception: L. pseudomesenteroides), it would be more cost-effective to build and run an industrial-scale process without the need to invest in expensive bioreactor gassing systems.

Surprisingly, during the semi-anaerobic experiments oxygen depletion in the growth medium differed notably among the strains. At the beginning of these experiments the DOT in the growth media was approximately 90±5%. During the experiments L. mesenteroides was observed to run out of oxygen (DOT=0%) after 2.0±0.1 h, whereas Lb. brevis, Lb. fermentum, and L. pseudomesenteroides ran out of oxygen at 5.4±0.5, 6.7±1.0, and 7.0±0.4 h, respectively. The NADH oxidase activities at t=7 h in the semi-anaerobic experiments were as follows: Lb. brevis, 0.57 U/mg protein, Lb. fermentum, 0.20 U/mg, and L. mesenteroides, 0.49 U/mg. No activity was detected with L. pseudomesenteroides. Hence, the specific activity measured for L. mesenteroides is similar to earlier reports, 0.6 and 0.44 U/mg [18 and 19]. The lack of NADH oxidase activity in L. pseudomesenteroides is supported by two related observations. First, the yield of mannitol from fructose with L. pseudomesenteroides was not improved, when the cells were grown under anaerobic conditions compared with semi-anaerobic conditions. If an NADH oxidase activity was present, it would most likely be competing with mannitol dehydrogenase for the reducing equivalents (NAD(P)H) in the cells and thus, negatively affect the fructose-to-mannitol yield. Second, the disappearance of dissolved oxygen from the growth medium was notably slower with L. pseudomesenteroides (no activity) than with L. mesenteroides (detectable activity). In the case of L. pseudomesenteroides, the oxygen dissolved in the growth medium was slowly replaced by carbon dioxide produced by the cells. Hence, it is speculated that the rapid decrease in dissolved oxygen, seen with L. mesenteroides, is due both to formation of carbon dioxide and the presence of a significant NADH oxidase activity.

3.3. Production of mannitol in a 2-l batch cultivation

When L. fermentum was cultured at high initial fructose and glucose concentrations, efficient bioconversion of fructose into mannitol was achieved (Fig. 3). In 11 h, 193.6 g fructose was consumed by the cells resulting in production of 175.3 g mannitol. Hence, the volumetric mannitol productivity and mannitol yield were 7.6 g/l/h and 89.6 mol%, respectively (final VOLUME=2.11 l). A maximal volumetric productivity of 16.0 g/l/h was achieved between t=8 h and t=9 h. No residual glucose was detected, when the initial fructose was depleted, as seen in experiments with low initial sugar concentrations. Although an increased growth temperature (40 °C) was used, the yield of mannitol from fructose was not as high as expected based on earlier comparison studies (see Fig. 1). It is speculated that the high initial sugar concentrations used in this experiment most likely altered the metabolism of the cells in an unfavourable direction. In earlier studies with growing LAB cells, the best volumetric mannitol productivity achieved is 6.4 g/l/h [6]. Hence, we now report an improvement to this level.

 

 
Enlarge Image

Fig. 3. Mannitol production with Lactobacillus fermentum NRRL-B-1932 in a 2-l batch bioreactor cultivation. Legends: open circles, fructose (g/l); open triangles, glucose (g/l); closed circles, mannitol (g/l); closed rectangles, optical density at 600 nm.

 

4. CONCLUSIONS

The ability to produce mannitol from fructose was found to vary notably among the heterofermentative LAB species studied here. In general, good mannitol productivity was favoured by high temperature and pH, whereas a good mannitol yield was favoured by low temperature and pH. In batch cultivations, the volumetric mannitol productivity is strongly influenced by the growth rate of the cells. However, strains and species with similar growth rates are still likely to differ in mannitol production capabilities. Mannitol dehydrogenase (EC 1.1.1.67) is the key enzyme responsible for converting fructose into mannitol. Typically, among heterofermentative LAB a varying fraction of the fructose that has been transported into the cell is phosphorylated by a fructokinase enzyme to form fructose-6-P and thus, further channelled into the phosphoketolase pathway. The ‘leaking’ carbon skeleton is then converted stepwise into end products such as acetic and lactic acid, ethanol, and carbon dioxide. The leakage of fructose to the phosphoketolase pathway is a serious consideration in mannitol production, mostly because fructose is relatively expensive in comparison to the final selling price of mannitol.

LAB are generally unable to produce many of the essential building blocks needed for cellular growth (amino acids, vitamins etc.) and therefore grow poorly in inexpensive mineral media. Hence, efficient growth is only achieved when the growth media is supplemented with expensive complex nutrients, such as protein hydrolysates. Taking the cost of biomass production into account, volumetric productivities typically achieved in batch and fed-batch cultivations are simply not sufficient for feasible production of mannitol. A natural way to improve the competitiveness of the bioprocess alternative would be to study the application of more advanced production methods, such as resting cells, cell-recycling, continuous cultures, and cell immobilization. Topics of this kind are currently under investigation in our laboratory. Recently, using high cell densities of L. pseudomesenteroides ATCC-12291 immobilized to a solid carrier, Ojamo et al. achieved a volumetric mannitol productivity of about 20 g/l/h

 

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20. Ojamo H, Koivikko H, Heikkilä H. Process for the production of mannitol by immobilized microorganisms. Patent application WO 00/04181, 2000.

 

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